منشأة التحلل الحراري / منشأة الكربنة

Pyreg P500

🔹 General Machine Data

Machine type: Pyrolysis plant / Carbonization plant / Biochar production plant
Manufacturer: PYREG GmbH
Model / Type: PYREG®-P500
Design: Containerized (modular)
Condition: Used
Year of manufacture: 2020
Operating hours: 7,000
Availability: Immediately / by arrangement
Location: Germany

🔹 Main Technical Data
Plant type: Continuous pyrolysis / carbonization
Reactors: 2 × PYREG reactor
Input materials:
- Wood
- Landscape maintenance material
- Biomass (material dependent)
Process:
- Thermochemical carbonization
- Exhaust gas recirculation (EGR)
- Autothermal operation

🔹 Containers & Dimensions
Plant container:
Dimensions: 9,000 × 3,000 × 2,800 mm
Weight: approx. 14 t
Exhaust gas equipment container:
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Dimensions: 3,000 × 3,000 × 2,800 mm
Weight: approx. 4 t

🔹 Reactor Technology
Number of reactors: 2
Reactor dimensions (each): approx. 3,500 × 790 × 790 mm
Function: Heating and carbonization of the feedstock
Discharge: Screw conveyor with rotary valve
Burn-back prevention: provided

🔹 Combustion Chamber
Function: Combustion of process gases
Dimensions: approx. 2,400 × 2,000 × 2,450 mm (including support frame)
Weight: approx. 4,000 kg
Burner: FLOX® burner
Ignition: Pilot/ignition burner

🔹 Exhaust Gas & Heat Technology
Heat exchangers:
- High-temperature heat exchanger: Tube heat exchanger (max. 3 bar, approx. 1.1 m²), Ceramic heat exchanger (max. 3 bar)
- Stainless steel plate heat exchanger: Max. operating pressure 30 bar, Exchange area approx. 5.51 m²
Exhaust gas routing
- Exhaust gas recirculation (EGR): available
- Exhaust gas piping: Stainless steel DN200 PN10
- Exhaust outlet: approx. 6,000 mm above foundation

🔹 Conveying & Discharge Technology
Feed hopper:
- Volume approx. 2 m³
- Filling opening: 1,900 × 1,600 mm
- Feeding: Walking floor & rotary valve
Char / mineral discharge:
- Conditioning screw
- Water-cooled discharge
- Airtight discharge

🔹 Fans & Electrical Equipment
Exhaust fans:
- 2 units (3.0 kW and 7.5 kW)
Exhaust gas recirculation fan:
- incl. Siemens frequency converter, 3.0 kW
Combustion air fan:
- incl. Siemens frequency converter, 3.0 kW

🔹 Control & Automation
PLC: Siemens S7-300
Operator panel: Siemens TP1200 Comfort
Control cabinet:
- Dimensions: approx. 2,200 × 1,200 × 550 mm
Degree of automation: Fully automatic

🔹 Peripheral Equipment (included)
- Bruns walking floor container
- Dosing bin approx. 30 m³
- Vertical screw conveyor
- Cover
- Control system

🔹 Permits & Operation
BImSchV-compliant: Yes (plant-specific)
Containerized: Yes
Transportable: Yes

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