مركز خراطة وتفريز CNC

Mazak INTEGREX i-300ST

Year of manufacture: 2017
Commissioning: 06-2017
Spindle hours: approx. 8,000
Control: Mazatrol Smooth X
5-axis simultaneous machining
Maximum turning diameter: 658 mm
Maximum turning length: 1,519 mm
Travel paths:
- X-axis: 615 mm
- Y-axis: 250 mm
- Z-axis: 1,585 mm
- W-axis: 1,574 mm
- B-axis: -30° to 210°
Rapid traverse:
- X/Y/Z/W: 50/40/50/30 m/min
Main spindle:
- Drive power: 30 kW
- Maximum spindle speed: 4,000 rpm
- C-axis
- Max. bar capacity: 80 mm
Sub spindle:
- Drive power: 26 kW
- Maximum spindle speed: 4,000 rpm
- C-axis
Milling spindle:
- Drive power: 24 kW (oil-air lubrication)
- Maximum spindle speed: 12,000 rpm
- B-axis: 0.0001°
- Capto C6
Tool magazine / ATC:
- 72 tool stations
- Max. tool diameter: 90/125 mm
- Max. tool length: 400 mm
- Max. tool weight: 12 kg
Special equipment:
- Mayfran Consep 2000 II chip conveyor, dual change filter
- Preparation for high pressure coolant (IKZ) 70 bar
- 70 bar high pressure pump, 7 pressure stages
- Air blow device at upper turret
- Interface for bar feeder
- Automatic parts catcher (D:80 x L:150 x 5 kg)
- Gear milling
- Milling spindle synchronized thread cutting
- Constant incline angle during rapid traverse movement
- Thread re-cutting function
- Turning/milling function in Mazatrol
- 5-axis machining package for SmoothX:
- EIA/ISO 5-axis simultaneous machining
- F) Tool tip control for 5-axis simultaneous machining
- Spline fine interpolation
- 5-axis spline interpolation
- Sub spindle with C-axis including synchronization C1+C2
- Preparation for multiple and flash tool toolholders
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Dimensions / Weight:
- Dimensions (L x W x H): 4,910 x 2,800 x 2,720 mm
- Weight: 16,900 kg
General machine options:
- B-axis 0.0001°
- C-axis main spindle input accuracy 0.0001°
- Sub spindle positioning without C-axis input accuracy 0.001°
- Absolute positioning system (linear axes)
- Working area lighting
- Operator door with safety interlock
- CE standard
- Double foot switch for both main and sub spindle
- Separate switches for opening/closing chucks
- Hydraulic pressure lock
- Fully enclosed work area
- Automatic opening/closing of chuck jaws for main and sub spindle
- Chuck status feedback for main and sub spindle
- Chuck status feedback via sensors
- Tooleye for upper and lower turret
- Lead error compensation input X, Y, Z
- Standard tool set (lower turret)

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