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Bosch Diffusionsschweißmaschine

Bosch Diffusion Welding Machine

The system described here was designed for the following application:
Diffusion welding machine for manufacturing the connection between the armature lead and the commutator for starter armatures using diffusion welding.

Diffusion welding unit (also known as polymer diffusion welding unit, diffusion welding, copper soft-soldering unit, copper band welding unit), consisting of a main machine and control system, "PLC control, touchscreen operation".

Process Description

The workpiece carrier moves into the station and is lifted.
The alignment gripper takes the armature from the workpiece carrier and aligns it to the welding position.
The loading gripper takes over the armature and inserts it into the welding fixture.
The welding fixture moves with the armature to the welding position.
The contact and welding cylinder move together, and the first welding process begins.
This process is repeated until the armature is completely welded.
The welding fixture moves with the armature to the transfer position, and the unloading gripper takes over the armature and places it on the lifted workpiece carrier.
The workpiece carrier is lowered.
Workpiece carriers with I0 armatures continue on the belt system; I0 armatures are conveyed to the removal belt.

Technical Data:

Manufacturer: Gatek
Designation: Diffusion Welding Machine

Energy Data:
Frequency: 50 Hz
Rated power: approx. 11 kW
Operating voltage: 400 V / 3P
Control voltage: 24 V
Rated current: 20 A
Fuse: 35 A
Water: Inlet 4 bar, 15-23 °C approx. 25 l/min
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Compressed air, oil-free: min. 5 bar
Temperature: 1000 °C at the tungsten electrodes

Machine dimensions without control cabinet
Depth: 1800 mm
Width: 3100 mm
Height: 2700 mm
Weight: 3000 kg

Year of manufacture: 2016

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